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Location
Mumbai
Domain
Manufacturing (Automotive Industry)
Solutions Offered
IT Infrastructure & Data Center Networking[/vc_column_text][vc_empty_space][/vc_column][vc_column width=”2/3″][vc_empty_space][vc_column_text]
Overview
A leading automotive manufacturing facility in Rajasthan, spread across 300+ acres, operates highly critical production systems supported by IT, OT, and surveillance networks. Ensuring uninterrupted connectivity and operational stability was essential to maintain production efficiency and safety standards.[/vc_column_text][vc_empty_space height=”20px”][vc_column_text]
The Challenge
The existing network infrastructure was built on a shared backbone, where IT, OT, and CCTV systems operated through common hub racks. While functional, this architecture introduced significant risks:
- A single fault could lead to a complete network shutdown
- Lack of segmentation impacted security and performance
- Maintenance activities were complex and risk-prone
- Downtime directly affected production continuity
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Key Problem Areas
- Single point of failure across networks
- No logical or physical network segregation
- Shared rack infrastructure for multiple systems
- High risk of unplanned downtime
- Limited scalability for future expansion
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Execution Challenges
Delivering the solution required careful planning and precision due to the operational sensitivity of the plant:
- Work had to be executed in a live production environment
- Limited access during operational hours
- Required round-the-clock (day-night) execution
- Physical challenges, including height-based installations
- Civil work involving trenching and pathway creation
- Continuous coordination with multiple stakeholder teams
Solution Delivered
A structured and phased approach was implemented to transform the network infrastructure:
- Complete segregation of IT, OT, and CCTV networks
- Design and deployment of a new, resilient backbone infrastructure
- Installation of dedicated racks for each network layer
- Execution of required civil work and pathway development
- Phased migration strategy to ensure zero disruption
- Comprehensive testing and validation post-deployment
Business Impact
The transformation delivered measurable improvements in network performance and operational stability:
- Enhanced network reliability with the elimination of single points of failure
- Significant reduction in downtime risks
- Improved maintenance efficiency and troubleshooting
- Scalable infrastructure ready for future expansion
- Stable and secure environment supporting critical manufacturing operations
By redesigning and segregating the network infrastructure, the facility achieved a robust and future-ready foundation. The project ensured seamless operations, minimized risks, and aligned the network architecture with the demands of a modern manufacturing environment.[/vc_column_text][vc_empty_space height=”20px”][/vc_column][/vc_row][vc_row][vc_column][vc_empty_space height=”20px”][vc_separator color=”blue”][vc_empty_space height=”20px”][/vc_column][/vc_row][vc_row][vc_column width=”1/3″][vc_single_image image=”9660″ img_size=”medium”][/vc_column][vc_column width=”2/3″][vc_column_text]
Network Techlab (I) Ltd.
41, Sarvodaya Industrial Estate, Opp. Paper Box, Off. Mahakali Caves Road, Andheri East, Mumbai – 400093. India
P: 022-6681 4141 | info@netlabindia.com | www.netlabindia.com
Mumbai | Navi Mumbai | Ahmedabad | Vadodara | Vapi | Pune | Bangalore | Chennai | Goa | Delhi | Kolkata
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